Key Takeaways
- The new technology immobilizes specific microorganisms on wood-based carriers to convert target chemicals into desired products.
- The technology has a high conversion efficiency, with over 99.5% of acrylonitrile converted to organic acids.
- The reactor is customizable, allowing for diverse applications in environmental remediation and valuable product production.
- The technology is energy-efficient, safe, and requires no heating or pressurization.
- Toray will continue to develop and commercialize this technology as a new energy-conserving solution.
Introduction to the Technology
The new technology developed by Toray is a innovative solution for converting target chemicals into desired products. This technology immobilizes specific microorganisms on wood-based carriers and packs them into a reactor. The ongoing contact between an aqueous solution containing the target chemical and a packed bed allows microbial enzymes to convert the target substance efficiently into a desired product. This technology has the potential to be applied to diverse chemicals, including volatile substances, and can be tailored to meet specific site conditions.
Features and Benefits of the Technology
The new technology has several key features and benefits. It is customizable, allowing for the optimization of microorganisms and reactor structure selection based on target chemical substances and site conditions. This customization enables diverse applications, extending from environmental remediation to valuable product production. Toray has a library of around five hundred microbe species, allowing for selection of the most suitable microorganisms for a specific application. The technology also has a high conversion efficiency, with over 99.5% of acrylonitrile converted to organic acids. Additionally, the reactor is highly sealed, making it especially effective for volatile substances and reducing losses from airborne dispersion and improving safety.
Environmental and Economic Benefits
The new technology has significant environmental and economic benefits. The products generated by this technology, including acrylic, propionic, acetic, and other organic acids, can be completely broken down to carbon dioxide when combined with activated-sludge treatment. This makes the technology a valuable solution for environmental remediation and sustainable production. Furthermore, the technology is energy-efficient and safe, requiring no heating or pressurization. This reduces the energy consumption and environmental impact of the production process, making it a more sustainable solution.
Commercialization and Future Development
Toray will step up technical verification and operational design at internal and external production sites to commercialize this technology as a new energy-conserving solution. The company will continue to tackle environmental challenges and contribute to a sustainable economy through its materials technologies. The commercialization of this technology has the potential to make a significant impact on the production of chemicals and the remediation of environmental pollutants. With its high conversion efficiency, customizability, and energy efficiency, this technology is poised to become a valuable solution for a wide range of applications.
Conclusion and Future Outlook
In conclusion, the new technology developed by Toray is a innovative solution for converting target chemicals into desired products. Its high conversion efficiency, customizability, and energy efficiency make it a valuable solution for environmental remediation and sustainable production. As Toray continues to develop and commercialize this technology, it is likely to have a significant impact on the production of chemicals and the remediation of environmental pollutants. The future outlook for this technology is promising, with potential applications in a wide range of fields, from environmental remediation to valuable product production. With its commitment to sustainability and environmental responsibility, Toray is well-positioned to make a positive impact on the environment and the economy through this technology.